increase stack size for BambuMqtt task

Reviewed-on: http://10.10.10.101:3000/tugsi/Filaman_V2/pulls/1

CHANGELOG.md

@@ -1,5 +1,55 @@
 # Changelog
 
+## [1.4.1] - 2025-03-10
+### Added
+- added new .step, now with correct individual parts
+- added changelog
+- Add files via upload
+- added .stp files of modifications
+- added merged picture
+- added pictures of components bought from AliE
+- Add files via upload
+- added pictures for heat insert location
+- added pictures showing heat insert location
+- remove unnecessary delay in MQTT setup and add delay before restart
+- add new 3D print file for Filaman scale
+- added Discord Server
+
+### Changed
+- update platformio.ini for version v1.4.1
+- refactor length calculation to convert total length to meters before formatting
+- Merge pull request #16 from spitzbirne32/main
+- improved housing to show display better
+- removed CAD, as they were all duplicates
+- typo in AliE link
+- Delete usermod/spitzbirne32/STL/README.md
+- Update README.md
+- moved pictures of parts into dedicated folders
+- Update README.md
+- Update README.md
+- Update README.md
+- Delete usermod/spitzbirne32/STL/ScaleTop_Heatinsert_Location_usermod_spitzbirne32_.png
+- Delete usermod/spitzbirne32/STL/Housing_Heatinsert_Location_usermod_spitzbirne32_.png
+- created folders
+- Update README.md
+- Update README.md
+- Create README.md
+- Update README.md
+- Update README.md
+- Create README.md
+- Merge pull request #15 from ManuelW77/main
+- Merge pull request #14 from janecker/scale-calibration-rework
+- Reworks the scale calibration handling
+- remove redundant scale calibration checks and enhance task management
+- enhance AMS data handling and streamline spool auto-setting logic
+- adjust stack size and improve scale calibration logic
+- update labels and input types for better clarity and functionality
+- update documentation for clarity and accuracy
+
+### Fixed
+- correct typo in console log for total length
+
+
 ## [1.4.0] - 2025-03-01
 ### Added
 - add support for Spoolman Octoprint Plugin in README files

README.de.md

@@ -1,32 +1,32 @@
 # FilaMan - Filament Management System
 
 FilaMan ist ein Filament-Managementsystem für den 3D-Druck. Es verwendet ESP32-Hardware für Gewichtsmessungen und NFC-Tag-Management. 
-Benutzer können Filamentspulen verwalten, den Status des Automatic Material System (AMS) von Bablulab Druckern überwachen und Einstellungen über eine Weboberfläche vornehmen. 
-Das System integriert sich nahtlos mit der [Spoolman](https://github.com/Donkie/Spoolman) Filamentverwaltung, zusätzlich mit [Bambulab](https://bambulab.com/en-us) 3D-Druckern und sowie dem [Openspool](https://github.com/spuder/OpenSpool) NFC-TAG Format.
+Benutzer können Filamentspulen verwalten, den Status des Automatic Material System (AMS) von Bambu Lab Druckern überwachen und Einstellungen über eine Weboberfläche vornehmen. 
+Das System integriert sich nahtlos mit der [Spoolman](https://github.com/Donkie/Spoolman) Filamentverwaltung, zusätzlich mit [Bambu Lab](https://bambulab.com/en-us) 3D-Druckern.
 
 ![Scale](./img/scale_trans.png)
 
 Weitere Bilder finden Sie im [img Ordner](/img/)
 oder auf meiner Website: [FilaMan Website](https://www.filaman.app)  
-Deutsches Erklärvideo: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62zaOHU)
+Deutsches Erklärvideo: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62zaOHU)  
+Discord Server: [https://discord.gg/my7Gvaxj2v](https://discord.gg/my7Gvaxj2v)
 
 ### Es gibt jetzt auch ein Wiki, dort sind nochmal alle Funktionen beschrieben: [Wiki](https://github.com/ManuelW77/Filaman/wiki)
 
 ### ESP32 Hardware-Funktionen
 - **Gewichtsmessung:** Verwendung einer Wägezelle mit HX711-Verstärker für präzise Gewichtsverfolgung.
 - **NFC-Tag Lesen/Schreiben:** PN532-Modul zum Lesen und Schreiben von Filamentdaten auf NFC-Tags.
-- **OLED-Display:** Zeigt aktuelles Gewicht, Verbindungsstatus (WiFi, Bambu Lab, Spoolman).
+- **OLED-Display:** Zeigt aktuelles Gewicht, Verbindungsstatus (WiFi, BambuLab, Spoolman).
 - **WLAN-Konnektivität:** WiFiManager für einfache Netzwerkkonfiguration.
 - **MQTT-Integration:** Verbindet sich mit Bambu Lab Drucker für AMS-Steuerung.
-- **NFC-Tag NTAG213 NTAG215:** Verwendung von NTAG213, besser NTAG215 wegen ausreichendem Speicherplatz auf dem Tag
+- **NFC-Tag NTAG213 NTAG215:** Verwendung von NTAG213 (144 Bytes - Kapazität), besser NTAG215 (540 Bytes - Kapazität) wegen ausreichendem Speicherplatz auf dem Tag
 
 ### Weboberflächen-Funktionen
 - **Echtzeit-Updates:** WebSocket-Verbindung für Live-Daten-Updates.
 - **NFC-Tag-Verwaltung:** 
     - Filamentdaten auf NFC-Tags schreiben.
-    - Verwendet das NFC-Tag-Format von [Openspool](https://github.com/spuder/OpenSpool)
-    - Ermöglicht automatische Spulenerkennung im AMS
-- **Bambulab AMS-Integration:** 
+    - Ermöglicht automatische Spulenerkennung im AMS.
+- **Bambu Lab AMS-Integration:** 
   - Anzeige der aktuellen AMS-Fachbelegung.
   - Zuordnung von Filamenten zu AMS-Slots.
   - Unterstützung für externe Spulenhalter.
@@ -35,7 +35,7 @@ Deutsches Erklärvideo: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62zaO
   - Filtern und Auswählen von Filamenten.
   - Automatische Aktualisierung der Spulengewichte.
   - Verfolgung von NFC-Tag-Zuweisungen.
-  - Unterstützt das Spoolman Octoprint Plugin
+  - Unterstützt das Spoolman Octoprint Plugin.
 
 ### Wenn Sie meine Arbeit unterstützen möchten, freue ich mich über einen Kaffee
 <a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>
@@ -121,7 +121,7 @@ Du musst Spoolman auf DEBUG Modus setzten, da man bisher in Spoolman keine CORS
 ```
 
 ## Schritt-für-Schritt Installation
-### Einfache Installation
+### Einfache Installation (Google Chrome oder Microsoft Edge)
 1. **Gehe auf [FilaMan Installer](https://www.filaman.app/installer.html)**
 
 2. **Stecke dein ESP an den Rechner und klicke Connect**
@@ -184,4 +184,4 @@ Dieses Projekt ist unter der MIT-Lizenz lizenziert. Siehe [LICENSE](LICENSE) Dat
 Der Code kann getestet und die Anwendung kann vom [GitHub Repository](https://github.com/ManuelW77/Filaman) heruntergeladen werden.
 
 ### Wenn Sie meine Arbeit unterstützen möchten, freue ich mich über einen Kaffee
-<a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>
+<a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>

README.md

@@ -4,14 +4,16 @@
 
 FilaMan is a filament management system for 3D printing. It uses ESP32 hardware for weight measurement and NFC tag management. 
 Users can manage filament spools, monitor the status of the Automatic Material System (AMS) and make settings via a web interface. 
-The system integrates seamlessly with [Bambulab](https://bambulab.com/en-us) 3D printers and [Spoolman](https://github.com/Donkie/Spoolman) filament management as well as the [Openspool](https://github.com/spuder/OpenSpool) NFC-TAG format.
+The system integrates seamlessly with [Bambu Lab](https://bambulab.com/en-us) 3D printers and [Spoolman](https://github.com/Donkie/Spoolman) filament management.
+
 
 ![Scale](./img/scale_trans.png)
 
 
 More Images can be found in the [img Folder](/img/)  
-or my website:[FilaMan Website](https://www.filaman.app)  
-german explanatory video: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62zaOHU)
+or my website: [FilaMan Website](https://www.filaman.app)  
+german explanatory video: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62zaOHU)  
+Discord Server: [https://discord.gg/my7Gvaxj2v](https://discord.gg/my7Gvaxj2v)
 
 ### Now more detailed informations about the usage: [Wiki](https://github.com/ManuelW77/Filaman/wiki)
 
@@ -21,13 +23,12 @@ german explanatory video: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62z
 - **OLED Display:** Shows current weight, connection status (WiFi, Bambu Lab, Spoolman).
 - **WiFi Connectivity:** WiFiManager for easy network configuration.
 - **MQTT Integration:** Connects to Bambu Lab printer for AMS control.
-- **NFC-Tag NTAG213 NTAG215:** Use NTAG213, better NTAG215 because of enaught space on the Tag
+- **NFC-Tag NTAG213 NTAG215:** Use NTAG213 (Capacity of 144 bytes), better NTAG215 (Capacity of 540 bytes) because of enaught space on the Tag.
 
 ### Web Interface Features
 - **Real-time Updates:** WebSocket connection for live data updates.
 - **NFC Tag Management:** 
 	- Write filament data to NFC tags.
-	- uses NFC-Tag Format of [Openspool](https://github.com/spuder/OpenSpool)
 	- so you can use it with automatic Spool detection in AMS
 - **Bambulab AMS Integration:** 
   - Display current AMS tray contents.
@@ -38,7 +39,7 @@ german explanatory video: [Youtube](https://youtu.be/uNDe2wh9SS8?si=b-jYx4I1w62z
   - Filter and select filaments.
   - Update spool weights automatically.
   - Track NFC tag assignments.
-  - Supports Spoolman Octoprint Plugin
+  - Supports Spoolman Octoprint Plugin.
 
 ### If you want to support my work, i would be happy to get a coffe
 <a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>
@@ -126,7 +127,7 @@ You have to activate Spoolman in debug mode, because you are not able to set COR
 
 
 ## Step-by-Step Installation
-### Easy Installation
+### Easy Installation (Google Chrome or Microsoft Edge)
 1. **Go to [FilaMan Installer](https://www.filaman.app/installer.html)**
 
 2. **Plug you device in and push Connect button**
@@ -189,4 +190,4 @@ This project is licensed under the MIT License. See the [LICENSE](LICENSE) file
 The code can be tested and the application can be downloaded from the [GitHub repository](https://github.com/ManuelW77/Filaman).
 
 ### If you want to support my work, i would be happy to get a coffe
-<a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>
+<a href="https://www.buymeacoffee.com/manuelw" target="_blank"><img src="https://cdn.buymeacoffee.com/buttons/v2/default-yellow.png" alt="Buy Me A Coffee" style="height: 30px !important;width: 108px !important;" ></a>

html/spoolman.html

@@ -154,11 +154,11 @@
                     <p>If activated, FilaMan will automatically update the next filled tray with the last scanned and weighed spool.</p>
                     <div class="input-group" style="display: flex; margin-bottom: 0;">
                         <label for="autoSend" style="width: 250px; margin-right: 5px;">Auto Send to Bambu:</label>
-                        <label for="autoSendTime" style="width: 250px; margin-right: 5px;">Wait time in Seconds:</label>
+                        <label for="autoSendTime" style="width: 250px; margin-right: 5px;">Wait for Spool in Sec:</label>
                     </div>
                     <div class="input-group" style="display: flex;">
                         <input type="checkbox" id="autoSend" {{autoSendToBambu}} style="width: 190px; margin-right: 10px;">
-                        <input type="text" id="autoSendTime" placeholder="Time to wait for new Spool" value="{{autoSendTime}}" style="width: 100px;">
+                        <input type="number" min="60" id="autoSendTime" placeholder="Time to wait" value="{{autoSendTime}}" style="width: 100px;">
                     </div>
 
                     <button style="margin: 0;" onclick="saveBambuCredentials()">Save Bambu Credentials</button>

html/spoolman.js

@@ -86,10 +86,10 @@ function populateVendorDropdown(data, selectedSmId = null) {
     });
 
     // Nach der Schleife: Formatierung der Gesamtlänge
-    console.log("Total Lenght: ", totalLength);
-    const formattedLength = totalLength > 1000 
-        ? (totalLength / 1000).toFixed(2) + " km" 
-        : totalLength.toFixed(2) + " m";
+    const lengthInM = totalLength / 1000;  // erst in m umrechnen
+    const formattedLength = lengthInM > 1000 
+        ? (lengthInM / 1000).toFixed(2) + " km" 
+        : lengthInM.toFixed(2) + " m";
 
     // Formatierung des Gesamtgewichts (von g zu kg zu t)
     const weightInKg = totalWeight / 1000;  // erst in kg umrechnen

html/style.css

@@ -188,14 +188,18 @@ label {
     font-weight: bold; 
 }
 
-input[type="text"], input[type="submit"] { 
+input[type="text"], input[type="submit"], input[type="number"] { 
     padding: 10px; 
     border: 1px solid #ccc; 
     border-radius: 5px; 
     font-size: 16px; 
 }
 
-input[type="text"]:focus { 
+input[type="number"] { 
+    width: 108px !important; 
+}
+
+input[type="text"]:focus, input[type="number"]:focus { 
     border-color: #007bff; 
     outline: none; 
 }

platformio.ini

@@ -9,7 +9,7 @@
 ; https://docs.platformio.org/page/projectconf.html
 
 [common]
-version = "1.4.0"
+version = "1.4.1"
 to_old_version = "1.4.0"
 
 ##

src/bambu.cpp

@@ -341,7 +341,7 @@ void updateAmsWsData(JsonDocument& doc, JsonArray& amsArray, int& ams_count, Jso
             ams_data[i].trays[j].tray_color = trayObj["tray_color"].as<String>();
             ams_data[i].trays[j].nozzle_temp_min = trayObj["nozzle_temp_min"].as<int>();
             ams_data[i].trays[j].nozzle_temp_max = trayObj["nozzle_temp_max"].as<int>();
-            //ams_data[i].trays[j].setting_id = trayObj["setting_id"].as<String>();
+            if (trayObj["tray_type"].as<String>() == "") ams_data[i].trays[j].setting_id = "";
             ams_data[i].trays[j].cali_idx = trayObj["cali_idx"].as<String>();
         }
     }
@@ -425,16 +425,8 @@ void mqtt_callback(char* topic, byte* payload, unsigned int length) {
         return;
     }
 
-    // Wenn bambu auto set spool aktiv und eine spule erkannt und mqtt meldung das neue spule im ams
-    if (autoSendToBambu && autoSetToBambuSpoolId > 0 && 
-        doc["print"]["command"].as<String>() == "push_status" && doc["print"]["ams"]["tray_pre"].as<uint8_t>()
-        && !doc["print"]["ams"]["ams"].as<JsonArray>())
-    {
-        autoSetSpool(autoSetToBambuSpoolId, doc["print"]["ams"]["tray_pre"].as<uint8_t>());
-    }
-
     // Prüfen, ob "print->upgrade_state" und "print.ams.ams" existieren
-    if (doc["print"]["upgrade_state"].is<JsonObject>()) 
+    if (doc["print"]["upgrade_state"].is<JsonObject>() || (doc["print"]["command"].is<String>() && doc["print"]["command"] == "push_status")) 
     {
         // Prüfen ob AMS-Daten vorhanden sind
         if (!doc["print"]["ams"].is<JsonObject>() || !doc["print"]["ams"]["ams"].is<JsonArray>()) 
@@ -443,7 +435,7 @@ void mqtt_callback(char* topic, byte* payload, unsigned int length) {
         }
 
         JsonArray amsArray = doc["print"]["ams"]["ams"].as<JsonArray>();
-        
+
         // Prüfe ob sich die AMS-Daten geändert haben
         bool hasChanges = false;
         
@@ -479,6 +471,12 @@ void mqtt_callback(char* topic, byte* payload, unsigned int length) {
                     (trayObj["setting_id"].as<String>() != "" && trayObj["setting_id"].as<String>() != ams_data[storedIndex].trays[j].setting_id) ||
                     trayObj["cali_idx"].as<String>() != ams_data[storedIndex].trays[j].cali_idx) {
                     hasChanges = true;
+
+                    if (autoSendToBambu && autoSetToBambuSpoolId > 0 && hasChanges)
+                    {
+                        autoSetSpool(autoSetToBambuSpoolId, ams_data[storedIndex].trays[j].id);
+                    }
+
                     break;
                 }
             }
@@ -497,6 +495,11 @@ void mqtt_callback(char* topic, byte* payload, unsigned int length) {
                         (vtTray["setting_id"].as<String>() != "" && vtTray["setting_id"].as<String>() != ams_data[i].trays[0].setting_id) ||
                         (vtTray["tray_type"].as<String>() != "" && vtTray["cali_idx"].as<String>() != ams_data[i].trays[0].cali_idx)) {
                         hasChanges = true;
+
+                        if (autoSendToBambu && autoSetToBambuSpoolId > 0 && hasChanges)
+                        {
+                            autoSetSpool(autoSetToBambuSpoolId, 254);
+                        }
                     }
                     break;
                 }
@@ -600,7 +603,6 @@ void mqtt_loop(void * parameter) {
 bool setupMqtt() {
     // Wenn Bambu Daten vorhanden
     bool success = loadBambuCredentials();
-    vTaskDelay(100 / portTICK_PERIOD_MS);
 
     if (!success) {
         Serial.println("Failed to load Bambu credentials");
@@ -621,7 +623,6 @@ bool setupMqtt() {
         {
             client.setCallback(mqtt_callback);
             client.setBufferSize(5120);
-            // Optional: Topic abonnieren
             client.subscribe(report_topic.c_str());
             //client.subscribe(request_topic.c_str());
             Serial.println("MQTT-Client initialisiert");
@@ -633,7 +634,7 @@ bool setupMqtt() {
             xTaskCreatePinnedToCore(
                 mqtt_loop, /* Function to implement the task */
                 "BambuMqtt", /* Name of the task */
-                8192,  /* Stack size in words */
+                10240,  /* Stack size in words */
                 NULL,  /* Task input parameter */
                 mqttTaskPrio,  /* Priority of the task */
                 &BambuMqttTask,  /* Task handle. */
@@ -664,6 +665,7 @@ bool setupMqtt() {
 void bambu_restart() {
     if (BambuMqttTask) {
         vTaskDelete(BambuMqttTask);
+        delay(10);
     }
     setupMqtt();
 }

src/main.cpp

@@ -13,6 +13,9 @@
 #include "esp_task_wdt.h"
 #include "commonFS.h"
 
+bool mainTaskWasPaused = 0;
+uint8_t scaleTareCounter = 0;
+
 // ##### SETUP #####
 void setup() {
   Serial.begin(115200);
@@ -45,32 +48,14 @@ void setup() {
   // NFC Reader
   startNfc();
 
-  uint8_t scaleCalibrated = start_scale();
-  if (scaleCalibrated == 3) {
-    oledShowMessage("Scale not calibrated!");
-    for (uint16_t i = 0; i < 50000; i++) {
-      yield();
-      vTaskDelay(pdMS_TO_TICKS(1));
-      esp_task_wdt_reset();
-    }
-  } else if (scaleCalibrated == 0) {
-    oledShowMessage("HX711 not found");
-    for (uint16_t i = 0; i < 50000; i++) {
-      yield();
-      vTaskDelay(pdMS_TO_TICKS(1));
-      esp_task_wdt_reset();
-    }
-  }
-  
+  start_scale();
+
   // WDT initialisieren mit 10 Sekunden Timeout
   bool panic = true; // Wenn true, löst ein WDT-Timeout einen System-Panik aus
-  esp_task_wdt_init(10, panic); 
+  esp_task_wdt_init(10, panic);
 
   // Aktuellen Task (loopTask) zum Watchdog hinzufügen
   esp_task_wdt_add(NULL);
-
-  // Optional: Andere Tasks zum Watchdog hinzufügen, falls nötig
-  // esp_task_wdt_add(task_handle);
 }
 
 
@@ -147,9 +132,17 @@ void loop() {
   } 
 
   // Ausgabe der Waage auf Display
-  if (pauseMainTask == 0 && weight != lastWeight && hasReadRfidTag == 0 && (!autoSendToBambu || autoSetToBambuSpoolId == 0))
+  if(pauseMainTask == 0)
   {
-    (weight < 2) ? ((weight < -2) ? oledShowMessage("!! -0") : oledShowWeight(0)) : oledShowWeight(weight);
+    if (mainTaskWasPaused || (weight != lastWeight && hasReadRfidTag == 0 && (!autoSendToBambu || autoSetToBambuSpoolId == 0)))
+    {
+      (weight < 2) ? ((weight < -2) ? oledShowMessage("!! -0") : oledShowWeight(0)) : oledShowWeight(weight);
+    }
+    mainTaskWasPaused = false;
+  }
+  else
+  {
+    mainTaskWasPaused = true;
   }
 
 
@@ -161,11 +154,20 @@ void loop() {
     // Prüfen ob die Waage korrekt genullt ist
     if ((weight > 0 && weight < 5) || weight < 0)
     {
-      scale_tare_counter++;
+      if(scaleTareCounter < 5)
+      {
+        scaleTareCounter++;
+      }
+      else
+      {
+        scaleTareRequest = true;
+        scaleTareCounter = 0;
+      }
+      
     }
     else
     {
-      scale_tare_counter = 0;
+      scaleTareCounter = 0;
     }
 
     // Prüfen ob das Gewicht gleich bleibt und dann senden
@@ -209,7 +211,6 @@ void loop() {
       vTaskDelay(2000 / portTICK_PERIOD_MS);
     }
   }
-
-  yield();
+  
   esp_task_wdt_reset();
 }

src/scale.cpp

@@ -14,7 +14,7 @@ TaskHandle_t ScaleTask;
 int16_t weight = 0;
 
 uint8_t weigthCouterToApi = 0;
-uint8_t scale_tare_counter = 0;
+bool scaleTareRequest = false;
 uint8_t pauseMainTask = 0;
 uint8_t scaleCalibrated = 1;
 
@@ -34,30 +34,32 @@ void scale_loop(void * parameter) {
   Serial.println("++++++++++++++++++++++++++++++");
   Serial.println("Scale Loop started");
   Serial.println("++++++++++++++++++++++++++++++");
+
   for(;;) {
     if (scale.is_ready()) 
     {
       // Waage nochmal Taren, wenn zu lange Abweichung
-      if (scale_tare_counter >= 5) 
+      if (scaleTareRequest == true) 
       {
+        Serial.println("Re-Tare scale");
         scale.tare();
-        scale_tare_counter = 0;
+        scaleTareRequest = false;
       }
 
       weight = round(scale.get_units());
     }
     
-    vTaskDelay(pdMS_TO_TICKS(100)); // Verzögerung, um die CPU nicht zu überlasten
+    vTaskDelay(pdMS_TO_TICKS(100));
   }
 }
 
-uint8_t start_scale() {
+void start_scale() {
   Serial.println("Prüfe Calibration Value");
-  long calibrationValue;
+  float calibrationValue;
 
   // NVS lesen
   preferences.begin(NVS_NAMESPACE, true); // true = readonly
-  calibrationValue = preferences.getLong(NVS_KEY_CALIBRATION, defaultScaleCalibrationValue);
+  calibrationValue = preferences.getFloat(NVS_KEY_CALIBRATION, defaultScaleCalibrationValue);
   preferences.end();
 
   Serial.print("Read Scale Calibration Value ");
@@ -68,6 +70,13 @@ uint8_t start_scale() {
   if (isnan(calibrationValue) || calibrationValue < 1) {
     calibrationValue = defaultScaleCalibrationValue;
     scaleCalibrated = 0;
+
+    oledShowMessage("Scale not calibrated!");
+    for (uint16_t i = 0; i < 50000; i++) {
+      yield();
+      vTaskDelay(pdMS_TO_TICKS(1));
+      esp_task_wdt_reset();
+    }
   }
 
   oledShowMessage("Scale Tare Please remove all");
@@ -90,7 +99,7 @@ uint8_t start_scale() {
   BaseType_t result = xTaskCreatePinnedToCore(
     scale_loop, /* Function to implement the task */
     "ScaleLoop", /* Name of the task */
-    10000,  /* Stack size in words */
+    2048,  /* Stack size in words */
     NULL,  /* Task input parameter */
     scaleTaskPrio,  /* Priority of the task */
     &ScaleTask,  /* Task handle. */
@@ -101,20 +110,21 @@ uint8_t start_scale() {
   } else {
       Serial.println("ScaleLoop-Task erfolgreich erstellt");
   }
-
-  return (scaleCalibrated == 1) ? 1 : 3;
 }
 
 uint8_t calibrate_scale() {
-  long newCalibrationValue;
+  uint8_t returnState = 0;
+  float newCalibrationValue;
+
+  vTaskSuspend(RfidReaderTask);
+  vTaskSuspend(ScaleTask);
 
-  //vTaskSuspend(RfidReaderTask);
-  vTaskDelete(RfidReaderTask);
   pauseBambuMqttTask = true;
   pauseMainTask = 1;
-
+  
   if (scale.wait_ready_timeout(1000))
   {
+    
     scale.set_scale();
     oledShowMessage("Step 1 empty Scale");
 
@@ -136,7 +146,7 @@ uint8_t calibrate_scale() {
       esp_task_wdt_reset();
     }
     
-    long newCalibrationValue = scale.get_units(10);
+    float newCalibrationValue = scale.get_units(10);
     Serial.print("Result: ");
     Serial.println(newCalibrationValue);
 
@@ -149,28 +159,33 @@ uint8_t calibrate_scale() {
 
       // Speichern mit NVS
       preferences.begin(NVS_NAMESPACE, false); // false = readwrite
-      preferences.putLong(NVS_KEY_CALIBRATION, newCalibrationValue);
+      preferences.putFloat(NVS_KEY_CALIBRATION, newCalibrationValue);
       preferences.end();
 
       // Verifizieren
       preferences.begin(NVS_NAMESPACE, true);
-      long verifyValue = preferences.getLong(NVS_KEY_CALIBRATION, 0);
+      float verifyValue = preferences.getFloat(NVS_KEY_CALIBRATION, 0);
       preferences.end();
 
       Serial.print("Verified stored value: ");
       Serial.println(verifyValue);
 
-      Serial.println("End calibration, revome weight");
+      Serial.println("End calibration, remove weight");
 
       oledShowMessage("Remove weight");
 
+      scale.set_scale(newCalibrationValue);
       for (uint16_t i = 0; i < 2000; i++) {
         yield();
         vTaskDelay(pdMS_TO_TICKS(1));
         esp_task_wdt_reset();
       }
+      
+      oledShowMessage("Scale calibrated");
 
-      oledShowMessage("Calibration done");
+      // For some reason it is not possible to re-tare the scale here, it will result in a wdt timeout. Instead let the scale loop do the taring
+      //scale.tare();
+      scaleTareRequest = true;
 
       for (uint16_t i = 0; i < 2000; i++) {
         yield();
@@ -178,8 +193,9 @@ uint8_t calibrate_scale() {
         esp_task_wdt_reset();
       }
 
-      //ESP.restart();
+      returnState = 1;
     }
+   
     else
     {
       {
@@ -192,10 +208,10 @@ uint8_t calibrate_scale() {
           vTaskDelay(pdMS_TO_TICKS(1));
           esp_task_wdt_reset();
         }
-        return 0;
+        returnState = 0;
       }
-    }
-  } 
+    } 
+  }
   else 
   {
     Serial.println("HX711 not found.");
@@ -207,17 +223,13 @@ uint8_t calibrate_scale() {
       vTaskDelay(pdMS_TO_TICKS(1));
       esp_task_wdt_reset();
     }
-    return 0;
+    returnState = 0;
   }
 
-  oledShowMessage("Scale Ready");
-
-  
-  Serial.println("starte Scale Task");
-  start_scale();
-
+  vTaskResume(RfidReaderTask);
+  vTaskResume(ScaleTask);
   pauseBambuMqttTask = false;
   pauseMainTask = 0;
 
-  return 1;
+  return returnState;
 }

src/scale.h

@@ -12,7 +12,7 @@ uint8_t tareScale();
 extern HX711 scale;
 extern int16_t weight;
 extern uint8_t weigthCouterToApi;
-extern uint8_t scale_tare_counter;
+extern uint8_t scaleTareRequest;
 extern uint8_t pauseMainTask;
 extern uint8_t scaleCalibrated;
 

src/wlan.cpp

@@ -59,7 +59,7 @@ void initWiFi() {
   if(wm_nonblocking) wm.setConfigPortalBlocking(false);
   //wm.setConfigPortalTimeout(320); // Portal nach 5min schließen
   wm.setWiFiAutoReconnect(true);
-  wm.setConnectTimeout(5);
+  wm.setConnectTimeout(10);
 
   oledShowTopRow();
   oledShowMessage("WiFi Setup");

usermod/spitzbirne32/Images/README.md

@@ -0,0 +1,12 @@
+## **Heat insert location**
+
+Housing: 
+- every hole is made to fit a heat insert
+![](./Housing_Heatinsert_Location_usermod_spitzbirne32_.png)
+
+---
+Scale top: 
+- two heat inserts for the NFC Reader
+![](./ScaleTop_Heatinsert_Location_usermod_spitzbirne32_.png)
+  
+

usermod/spitzbirne32/README.md

@@ -0,0 +1,69 @@
+## Modifications
+
+To reduce costs, components were sourced from AliExpress instead of Amazon. However, differences in dimensions and mounting hole spacing necessitated adjustments to the 3D-printed parts. Additionally M3 heat inserts were used to limit M4 screws to a minimum.
+![](./Images/Showcase_usermod_spitzbirne32.gif)
+---
+
+List of parts that were used:
+- Display: https://aliexpress.com/item/1005007389730469.html
+- Scale(5KG with HX711): https://aliexpress.com/item/1005006827930173.html
+- NFC Reader: https://aliexpress.com/item/1005005973913526.html
+- NFC Chips: https://aliexpress.com/item/1005006332360160.html
+- [VORON](https://vorondesign.com/) Heat Inserts M3 OD5mm L4mm: https://aliexpress.com/item/1005003582355741.html  - make sure to select the correct size
+
+---
+
+- **Parts are designed to be printed in ABS/ASA.** Shrinking compensation not needed.
+
+- **Display and Scale Adjustments:** The AliExpress-sourced display and scale had different dimensions and hole spacings compared to the Amazon versions. The 3D models were modified to accommodate these differences, ensuring proper fit and functionality.
+   -  measurement of my Display & Scale to check if your parts will fit can be found in the images folder
+
+- **Screw Size and Heat Inserts:** All holes originally designed for M4 screws were resized to fit M3 screws. Standard VORON heat inserts were incorporated to provide durable threading. This change standardizes the hardware and simplifies assembly.
+
+- **Display Mounting:** The display is now mounted using M3 screws with VORON heat inserts. The display's mounting holes need to be drilled to 3mm to accommodate the M3 screws.
+
+- **Scale Top Surface:** The top surface of the scale was modified to allow M3 socket head cap screws to sit flush with the 3D-printed part. This design ensures that the filament spool rests flat without interference.
+
+- **NFC Reader Mounting:** The NFC reader is also secured using M3 screws and VORON heat inserts, maintaining consistency across all components.
+
+- **Scale Base Mounting:** The only M4 screws required are for attaching the metal part of the scale to its base.
+
+## Benefits of Modifications
+
+- **Cost Reduction:** Sourcing components from AliExpress offers a more affordable alternative to Amazon, making the project more accessible.
+
+- **Standardized Hardware:** Using M3 screws and [VORON](https://vorondesign.com/) heat inserts throughout the assembly simplifies the build process and reduces the variety of required hardware.
+
+- **Enhanced Compatibility:** Adjustments to the 3D models ensure compatibility with readily available components, accommodating variations in part dimensions.
+
+## Assembly Instructions
+
+1. **Component Preparation:**
+   - Carefully drill the display's mounting holes to 3mm to fit M3 screws.
+
+2. **Heat Insert Installation:**
+   - install VORON M3 heat inserts into the designated holes in the 3D-printed housing/case for the ESP32 and Scale top → [heat insert location pictures](./Images/README.md)
+
+3. **Component Mounting:**
+   - Attach the display, scale, and NFC reader to their respective mounts using M3 screws.
+   - Secure the metal part of the scale to its base using M4 screws.
+
+4. **Final Assembly:**
+   - Assemble all components according to the original FilaMan instructions, ensuring that all modified parts fit correctly and function as intended.
+
+For detailed assembly guides and additional resources, refer to the [original FilaMan documentation](https://github.com/ManuelW77/Filaman).
+
+## Conclusion
+
+These modifications to the FilaMan project provide a cost-effective and standardized approach to building a filament management system. By sourcing components from AliExpress and adjusting the 3D models accordingly, users can achieve the same functionality at a reduced cost, with the added benefit of using uniform hardware throughout the assembly.
+
+## Changelog
+
+### Version 1.0 - 2025-03-04
+- Initial release of modifications for AliExpress-sourced components.
+- Adjusted 3D models to fit different display and scale dimensions.
+- Replaced M4 screws with M3 screws and integrated VORON heat inserts.
+- Modified display mounting, requiring drilling to 3mm for M3 screws.
+- Adjusted scale top surface for flush screw placement.
+- Standardized NFC reader mounting with M3 screws and VORON heat inserts.
+- Retained M4 screws only for metal scale attachment.